Custom Steel CNC Machining Services
Carbon, alloy, stainless and tool steel machined to ±0.02mm for shafts, housings, valve bodies and wear parts. Turning, milling, drilling and tapping with heat treatment and surface finishing coordinated under one purchase order, from a single prototype to 10,000 pieces.
Free ConsultationMaterials
| Grade | Properties | Typical Applications |
|---|---|---|
| 1045 Carbon Steel | Tensile strength 585 MPa normalized, hardness 170-210 HB, good machinability and weldability, responds well to induction hardening | Shafts, plates, gears, sprockets, fixture bodies, general machine parts |
| 4140 Chromoly Steel | Tensile strength 655 MPa annealed to 1000 MPa quenched and tempered, 28-32 HRC in the common condition, high fatigue resistance | Drive shafts, connecting rods, mold bases, clamps, high-load brackets |
| 304 Stainless Steel | Tensile strength 505 MPa, austenitic, non-magnetic, good corrosion resistance in food and general chemical exposure, gummy chip control requires sharp tooling | Food equipment parts, shafts, brackets, fasteners, sanitary fittings |
| 316L Stainless Steel | Tensile strength 485 MPa, molybdenum bearing for chloride and marine exposure, low carbon to limit sensitization at weld zones | Marine hardware, pump and valve components, chemical process parts, medical equipment frames |
| 17-4PH Stainless (630) | Tensile strength up to 1310 MPa in H900 condition, 40-44 HRC after precipitation hardening, excellent strength with moderate corrosion resistance | Valve stems, aerospace fittings, high-strength shafts, pump rods, locking pins |
| P20 Mold Steel | Pre-hardened 28-34 HRC, uniform hardness through section, good polishability and machinability without further heat treatment | Mold bases, cavity blocks, jigs, fixtures, inspection gauges |
| H13 Tool Steel | Hot work grade, 48-52 HRC after quench and temper, high hot hardness and thermal fatigue resistance, machinable in the annealed state only | Die inserts, extrusion tooling, punches, wear plates, hot shear blades |
Process Parameters
| Parameter | Standard Range |
|---|---|
| Dimensional Tolerance (Critical Features) | ±0.02 mm, ±0.01 mm on request |
| General Tolerance (ISO 2768-m) | ±0.1 mm |
| As-Machined Surface Roughness | Ra 1.6 μm, Ra 0.8 μm finish pass |
| Part Size (3-Axis Milling) | up to 1000 x 600 x 500 mm |
| Part Size (CNC Turning) | up to Ø500 x 1000 mm |
| Hardness After Heat Treatment | up to 58 HRC |
| Thread Range | M2 to M30, UNC/UNF, BSP, NPT |
| Concentricity (Turned Parts) | 0.01 mm |
| Minimum Feature Size | 0.5 mm slot, 0.5 mm wall |
| Material Stock | Bar, plate, tube, forging, cast billet |
Surface Finishes
Passivation (Stainless)
Citric or nitric acid passivation per ASTM A967 removes free iron and shop contamination from 304 and 316L surfaces. Restores the chromium oxide layer so corrosion resistance in service matches the alloy grade, and leaves no dimensional change.
Black Oxide
Conversion coating 2-4 μm for carbon and alloy steel, applied after machining to give mild corrosion protection and a matte black appearance. Often paired with light oil for tooling, fixtures and machine parts that stay indoors.
Electroless Nickel Plating
Uniform 5-25 μm nickel phosphorus deposit on complex steel geometry, including bores and threads, with hardness up to 500 HV after baking. Chosen for wear resistance and chemical protection where electroplating throws unevenly.
Zinc Plating
Alkaline or acid zinc 5-15 μm with clear, blue or black trivalent passivation for carbon steel hardware. Gives a low-cost corrosion barrier with predictable torque behaviour on threaded parts.
Bead Blasting and Polishing
Glass bead blasting produces a uniform satin surface that removes tool marks and blends transitions, while mechanical polishing reaches Ra 0.4 μm for sealing faces or visible stainless parts.
Heat Treatment
Quench and temper, case hardening, nitriding and stress relief coordinated with machining. Critical dimensions are cut after hardening so distortion does not eat the tolerance band.
Electropolishing
Electrochemical removal of 5-25 μm from stainless parts to level micro peaks, improve Ra and leave a bright, easy-clean surface for food, pharma and semiconductor hardware.
Design for Manufacturing (DFM)
- Machine critical dimensions after heat treatment, since quench and temper moves features 0.05 to 0.3 mm depending on section size
- Avoid sharp internal corners; specify fillets at least one third of the pocket depth to reduce tool wear and stress risers
- Keep tapped holes at least one diameter deeper than the thread length so taps do not bottom out
- Design walls of 0.8 mm or thicker on stainless to avoid chatter and work hardening during the finish pass
- Specify hardness only on surfaces that need it; through-hardening a whole block raises cost and slows machining
- Put ground finish callouts on sealing and bearing fits rather than across the whole part
- Allow 0.2 to 0.5 mm stock on faces that will be ground after hardening
- Avoid deep narrow slots in 316L; the material work hardens and small end mills wear quickly below 3:1 depth to width
- Provide flat datums for fixturing so second-operation setups repeat without indicating every part
- Upload STEP, IGES or DXF files and get a free DFM report within 24h covering stock size, setups, tolerances and heat treat sequence
Tooling & Capacity
| Type | Lead Time | Suitable For |
|---|---|---|
| No Tooling (Direct Machining) | 3 - 5 working days | 1 to 100 pcs covers prototypes, replacement parts and one-off fixtures on direct machining |
| Dedicated Fixture or Soft Jaw | 1 - 2 weeks | 100 to 10,000 pcs for repeat orders where setup time dominates the cost |
| Production Machining Cell | Integrated with order | 10,000+ pcs with bar feeder or pallet changer, stable annual demand |
| Heat Treatment and Finishing Line | 3 - 7 days added | Hardened parts, passivated stainless, plated carbon steel, all coordinated in house |
Quality Assurance
- Incoming stock is verified against the mill certificate, and the grade and heat number are recorded for each lot
- EN 10204 3.1 material certificates are issued with every production batch on request
- Hardness checked on heat treated lots with calibrated testers before finish machining
- First Article Inspection report carries the full dimensional data measured against the 3D model
- CMM measurement of critical features including true position, concentricity and profile
- Surface roughness on sealing and bearing faces is verified with a calibrated profilometer
- Thread gauges confirm go and no-go limits on production threads
- Inspection is done at every setup change, not only at final inspection
- SGS, Bureau Veritas or TUV third-party inspection is available at any stage of steel machining on request
- Each steel lot ships with a dimensional report, material certificate and Certificate of Origin
Applications
- Industrial shafts, spindles and drive components
- Valve bodies, stems and pump housings
- Jigs, fixtures, gauges and inspection tooling
- Mold bases, cavity blocks and die inserts
- Food processing and sanitary stainless parts
- Marine and chemical handling hardware
- Automotive brackets, mounts and structural links
- Hydraulic manifolds and cylinder components
- Machine tool wear plates and guide parts